Food manufacturing
Tuffy’s Pet Foods: Predictive maintenance on a 24/7 line.
Perham, MN
Wireless vibration and temperature sensors on motors, conveyors and mixers — faults caught weeks before failure, with no wiring.
Identify · Apply · Verify™
How it was done.
Identify
Continuous production lines where unplanned motor, conveyor, and mixer downtime is costly — with no early warning of bearing wear, imbalance, or overheating.
Apply
3-axis LoRaWAN vibration and temperature sensors — magnetic-mount, battery-powered, deployed in hours with no wiring.
Verify
Cognituv Connect streams every node into one dashboard with real-time alerts and trend history — detecting faults weeks before failure.
Successful outcomes
What changed.
Predictive maintenance replaces reactive repairs
- Faults caught weeks before failure
- Zero wiring or infrastructure cost
- Every asset in one Connect dashboard
Products in this project
Installed: Vibration and temperature sensors · LoRaWAN gateway · Cognituv Connect. Source: Cognituv customer case study.
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RenderingPerdue Farms: Food safety with less acid on the line
Food & beverage · Poultry · Poultry processing line
More peracetic acid was hurting workers and doing less against pathogens. A UV-C tunnel built into the conveyor line let the plant use less acid, with the dose monitored continuously.
Coca-Cola: Continuous bio-security at 42,000 bottles an hour
Food & beverage · Bottling plant · Argentina
A compact, high-fluence UV-C fixture built into existing machinery — continuous treatment on a 42,000 bph line, monitored through Connect.
Start with a no-cost facility assessment.
A call with an engineer, then a written recommendation for treatment, monitoring or both, sized to your equipment.